Addressing Production Challenges
A Chinese company specializing in high-purity kaolin for the ceramic and paper industries faced significant challenges in efficiently processing high-solid-content slurries. Traditional filtration methods struggled to maintain consistent product moisture content and required frequent maintenance due to the abrasive nature of kaolin. To meet growing market demands, the kaolin processing company implemented a state-of-the-art 100㎡ membrane filter press.

Technical Implementation
The customized membrane filter press solution features cutting-edge engineering:

High-Capacity Processing System:

Filtration area: 100㎡ with 1850L chamber capacity

Processes 5 tons per hour of kaolin slurry with an estimated solid content of 35%

Maintains operational temperatures below 50°C

Heavy-Duty Construction:

39 polypropylene filter plates (1250×1250mm)

360mm high-pressure hydraulic cylinder

Carbon steel structure with PP liquid-receiving flipping plate

Advanced Pressure Management:

Maximum design pressure: 1.8MPa

Working pressure: up to 1.6MPa

7.5kW hydraulic station motor

Operational Achievements
The system has delivered exceptional results:

99.8% solid-liquid separation efficiency

40% reduction in moisture content compared to previous systems

30% increase in production throughput

50% longer filter plate lifespan due to enhanced durability

Technical Specifications

Model: 100㎡ Membrane Filter Press

Filtration Area: 100㎡

Chamber Volume: 1850L

Filter Plate Size: 1250×1250mm

Operating Pressure: ≤1.2 MPa

Client Feedback
"This membrane filter press has transformed our kaolin processing capabilities," stated the Plant Manager. "The system’s ability to handle high-pressure operations while maintaining consistent product quality has exceeded our expectations. We have achieved significant improvements in both efficiency and product quality."